This Mustang aluminum radiator from SVE is the perfect replacement for your 1997-2004 SN-95 or New Edge. Bolting right into your Mustang, this lightweight SVE aluminum radiator is a quick and easy fix for a clogged, leaking, or damaged component. Whether you are daily driving, road racing, or drag racing, this SVE aluminum radiator is perfect for any 1997-2004 Mustang!
With a three-row, cross-flow design, this Mustang aluminum radiator flows more coolant than stock to keep your 4.6L motor cooler and running more efficiently. Keeping your antifreeze running freely is key to keeping your cooling system working properly. Pair it up with a new water pump or radiator hose kit to help restore your cooling system!
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Fits:- 1997-2004 GT
- 1997-2001 Cobra
- 2001 Bullitt
- 2003-2004 Mach 1
Tools:
- Coolant
- Large catch can for coolant
- Tool box with metric sockets
- Lift or Jack Stands
- Common Hand Tools
Installation Instructions
Step 1: Remove Old Radiator
- Pop the hood and loosen the cap on the overflow tank to release any pressure that may be in the cooling system. Make sure the car is cool or has been off for several minutes. Then support the car via a lif or jack stands.
- Position a bucket or drain pan underneath the drain plug on the radiator. Carefully loosen the drain plug with a 19mm socket. Allow coolant to drain into a bucket or a pan until it slows to a drip, then re-tighten the drain plug. Take this time to clean the area.
- Position the drain bucket underneath the lower radiator hose. Slide back the hose clamp and carefully pry off the hose. Let the coolant drain into the bucket. Slide back the hose clamp located on the bottom side of the overflow tank. Go ahead and remove the hose.
- Remove the pushpin securing the radiator cover to the core support and header panel. Set the cover aside. Slide back the hose clamp on the upper radiator hose. Remove the hose, stuff it with a rag, and go ahead and position it out of the way.
- Remove the two 8mm retaining bolts that secure the radiator bracket to the core support. Set the brackets aside. Then remove the three 10mm bolts securing the overflow tank.
- Slide back the small clamp on the overflow hose and then remove the hose from the nipple on the radiator. Disconnect the low coolant sensor and then remove the overflow tank.
- Locate the harness clip retainers on the fan shroud. Use a pushpin removal tool to remove them from the shroud. Then use a small flathead screwdriver to depress the clip and remove the electrical connection.
- Now remove the two fan shroud retaining bolts. There is one per side. To remove the fan shroud, lift up from the drivers side at an angle.
- If your Mustang has an automatic transmission, remove the upper and lower cooler lines with a line wrench. The top line is 13mm and the bottom line is 12mm. Carefully pull out the lines and have a rag ready to catch any liquid that may seep out.
- Stuff some rags in the inlet and outlet ports on the radiator and then remove it from the car. Take this time to thoroughly clean your overflow tank. A combination of brake clean and soapy water and some compressed air will do the trick!
Step 2: Install SVE Radiator
- Position the new radiator in place. Be mindful of the ABS and AC hardlines. Once the radiator is fully seated use a long extension or a flathead to CAREFULLY pry the ABS line towards the module. This will allow clearance for the Fan assembly.
- Once there is enough clearance, position the fan assembly into place. Re-install and re-tighten the retaining hardware. Reinstall the electrical connection and harness clips.
- If you have an automatic transmission make sure the cooler lines fittings are parallel with the radiator and then carefully re-tighten. Re-install both radiator brackets.
- Reposition the overflow tank and the bottom hose. Reconnect the low coolant sensor and slide the overflow hose onto the SVE radiator. Reposition the small hose clamp.
- Retighten the overflow tank retaining hardware. Remove the rag from the upper radiator hose and position it onto the new radiator. Re-position the hose clamp on the upper radiator hose.
- Go ahead and reposition the lower radiator hose and the hose on the bottom of the overflow tank. Fill the overflow tank with fresh coolant. To help bleed the system, squeeze the upper radiator hose several times. Start the Mustang and add any additional coolant that is needed. Double check everything and then you're all finished.
