How To Remove Mustang Fuel/Gas Tank (83-97)

Posted 2/20/2013 by Jeff Jimenez

Here at Late Model Restoration, we are passionate about the Mustang hobby and we want to see it grow. We also want to share our vast Mustang knowledge with you. In an effort to help you with your Mustang project car, we have developed a full line of Mustang how to videos and tech articles. In the video above you will find the corner stone how to video that covers how to remove your gas tank from any 83-97 Mustang.

Pretty much any Fox Body Mustang fuel system project will require you to remove the fuel tank from your Stang. Whether you are replacing a bad fuel pump, or upgrading to a performance high flow pump, you will have to drop your fuel tank. Follow along in the video as Jmac shows you how to replace your fuel tank in your Mustang.

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How To Remove Mustang Fuel/Gas Tank (83-97)

Tools Needed:

  • 10mm Socket
  • 1/2" Sockett
  • 5/16" Nut Driver
  • Flathead Screw Driver
  • Jack Stands To Support Tank
  • Screw Driver
  • 10mm Nut Drive
  • Ratchet or Impact

    Installation Instructions

    1. Remove the fuel cap and remove the 3 retaining screws that hold the filler neck to the filler box using a 10mm nut driver.


    2. Relieve the fuel system pressure from the shrader valve.



    3. Remove the single 5/16 retainer screw that holds on the filler neck support.



    4. Remove the 4 10mm retaining screws that hold the rubber seal to the trunk floor and wiggle the filler neck out of the way.



    5. Remove the 2 1/2" bolts that hold the strats to the bar.



    6. Lower the tank slightly and shift it to the driver side of the car.



    7. Wiggle out the fuel neck from the tank.



    8. Remove the return line using a fuel line disconnect tool.



    9. Use a small flat head screw driver to remove the plastic clip that holds the supply line to the fuel pump.



    10. Remove the vapor line from the metal hard line.



    11. Disconnect the electrical connector.



    12. Lower the tank out of the car and you are good to go.



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    About the Video

    Mustang Fuel Gas Tank Removal (83-97) Fox Body SN95

    Check out our YouTube channel for even more tech tips, installation videos, how-tos, and more. The best place to go for anything Mustang related!

    Published on 2013-02-20
    Late Model Restoration is your one stop shop for all Mustang fuel components! We offer a variety of Mustang gas components such as gas tanks, fuel pumps, filters, fuel injectors, pressure regulators, gas caps and many more Mustang fuel components! Is your Mustang fuel tank rusted, dented or leaking? No problem! We have a variety of direct fit Mustang gas tanks to get you back up and running safely! Adding a supercharger or other Mustang power adder and need the fuel to keep up with the extra air? We have a variety of options for upgraded Mustang fuel pumps and Mustang fuel injectors to ensure your fuel mixture is on point! Look no further than Late Model Restoration for all of your Mustang fuel component needs!

    In this video, Jmac will walk you through a step-by-step procedure on removing your Mustang fuel tank. Removing a fuel tank is a must to replace a bad fuel pump, sending unit or the common broken fuel baffle inside the tank. For this Fox Body Mustang we removed the fuel tank for all of the above reasons. This same gas tank removal process works on 94-97 SN95 Mustangs.
    Transcript
    JONATHAN MCDONALD: If you own a Mustang, more than likely, sometime in your ownership you may have to drop the fuel tank. Well, luckily, here at latemodelrestoration.com, we have all the parts that you might need whenever you're working on your fuel system. Now, before we get started with dropping that fuel tank, you want to make sure that you either time it to where your tank is empty. Or if your fuel pump has gone out, go ahead and use a siphon pump to drain as much fuel out as you can. That way, it'll make your job easier.

    Now, the first thing you need to know about removing your fuel tank-- safety gear. Wear gloves, safety glasses. You're messing with fuel, so you don't want to take any chances.

    Go ahead and open up your fuel door. Remove the fuel cap. And then remove the three retaining screws that hold the filler neck to the filler box using a 10 millimeter nut driver.

    Once you get your fuel cap off, you want to come up to the front to the fuel rail and access your Schrader valve. What you'll want to do there is relieve the fuel system pressure. That way, whenever you get underneath the car to remove the fuel lines, you won't have gas spraying everywhere.

    Remove the cap. Depress the Schrader valve. And have a towel handy to catch the fuel that comes out. Now, with the car properly supported in the air, you want to come underneath, remove the single 5/16 retaining screw that holds on the filler neck support, and then remove the four 10-millimeter-headed retaining screws that hold the rubber seal to the trunk floor. And this will allow you to wiggle the filler neck from the tank and up out of the way so we can pull the tank down.

    Now, to remove the filler neck from the fuel tank, sometimes you can just wiggle it right out. Sometimes you have to drop the tank. Now, if you're in this situation like we are, you want to properly support the tank. If you're working on the floor, you can use a floor jack or have a buddy around just to help keep you from dropping it.

    All right, go ahead and remove the two 1/2-inch bolts that hold the fuel tank straps to the car. Then lower the tank slightly and shift it over toward the driver's side of your car. Then you can grab hold of the filler neck and wiggle it out of the fuel tank.

    Go ahead and remove your supply and return line. Use a fuel line disconnect tool on the return side. And have your drain pan in place to catch any gas. Go ahead and use a small flat-blade screwdriver to remove the plastic clip that holds the supply line to the fuel filter.

    Now go ahead and remove the vapor line from the middle hard line. No gas will come out of this line. Now you can disconnect the electrical connector. Now you can go ahead and lower the tank out of the car.

    Now that the fuel tank's on the ground, you can go ahead and clean everything up and perform whatever service it is you need to do. Regardless, pick up one of our 5.0 Resto fuel neck filler seals, because these are damaged every time you take them apart. Now, for more fuel system parts and installation videos, check out latemodelrestoration.com.